1 CNC Pipe Cutting Machine 7

Wuxi JACK CNC Pipe Cutting Machine, Cutting the Largest Pipe with the Highest Precision!

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Application of CNC Pipe Cutting Machine

 

1. Functions and Usage of CNC Pipe Cutting Machine:
 

1) Cut Off: Cut metal pipes (Especially carbon steel pipe) into definite length;
2) Cut Internal Hole: Cut hole in the body of pipe. The edge of hole can be either straight or slant rim;
3) Edge Beveling: Make chamfering on edges of pipe, or rims of internal hole;
4) Next Step: The cut out pipe from CNC Pipe Cutting Machine can be used for next step of welding/ fabrication and assembly, usually with other branch pipes, to make it into a pipe assembly:

Common seen workpieces from CNC Pipe Cutting Machine: (Fig.1)

Fig1 CNC Pipe Cutting Machine

 

2. Cutting Media in CNC Pipe Cutting Machine:

1) Oxygen fuel for cutting medium to large thickness wall pipe (Up to 100mm thickness);
2) Plasma for cutting small to medium thickness wall pipe (Up to 40mm thickness recommended);

3. So, CNC Pipe Cutting Machine is also Named as:

1) CNC Pipe Flame Plasma Cutting Machine;
2) CNC Pipe Plasma Flame Cutting Machine;
3) CNC Pipe Flame Cutting Machine;

4. Applicable Pipes for CNC Pipe Flame Plasma Cutting Machine:

1) Diameter of Pipes: From the min. Φ48mm to max. Φ3000mm;
2) Pipe Length: From several meters up to 15~20 meters;
3) Pipe Wall Thickness: From several mm to 100mm;
4) Materials of Pipes: Carbon steel/ Stainless steel, Al alloy....

a) Working moment of Wuxi JACK CNC-CP3000/12 (Max. diameter for Φ3000mm pipe) 7 Axis Large CNC Pipe Flame Cutting Machine: (Fig.2)

Fig2 7 Axis CNC Pipe Cutting Machine 27

b) Oblique edge elliptical hole in pipe, cut from Wuxi JACK 5 Axis CNC Pipe Flame Plasma Cutting Machine: (Fig.3)

Fig3 5 Axis CNC Pipe Cutting Machine 2

c) Φ2000mm diameter and 6m length finished pipe, cut from Wuxi JACK CNC-CP3000/12 7 Axis Large CNC Pipe Plasma Flame Cutting Machine: (Fig.4)

Fig4 7 Axis CNC Pipe Flame Plasma Cutting Machine 45

 

5. Operation on Wuxi JACK Flame Plasma CNC Pipe Cutting Machine:

Very user friendly: There are embedded workpiece library in CNC of the CNC Pipe Cutting Machine. Operator just need to:
1) Select proper workpiece prototype from the library;
2) Key in target size and angle of finished pipe, without further calculation and compilation:

3) Operating interface of Wuxi JACK 3/5/6/7 axis CNC Pipe Plasma Flame Cutting Machine (Fig.5)

Fig5 CNC Pipe Cutting Machine HMI

6. Wide Application: CP series CNC Pipe Cutting Machine is indispensable 1st operating equipment for pipe, being applied in industries of: Stadium Construction/ Steel Structure/ Oil and Gas/ Petroleum/ Pressure Vessel/ Boiler, Chemical, etc.;
7. Related Page: Summary slides “Advanced Wuxi JACK CNC Pipe Flame Plasma Cutting Machine”.

Various Models of Wuxi JACK CNC-CP Series CNC Pipe Flame Plasma Cutting Machine at Chinese and Abroad Customer Sites

Main Units of CNC Pipe Plasma Flame Cutting Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1 CNC Pipe Cutting Machine 5
2 CNC Pipe Cutting Machine 42
3- CNC Pipe Cutting Machine 3
4 CNC Pipe Flame Plasma Cutting Machine 1
5 CNC Pipe Flame Cutting Machine 6- IMG_8954
6 CNC Pipe Cutting Machine 1- 100_4988
7 CNC Pipe Cutting Machine 26
8 CNC Pipe Flame Cutting Machine 58

Working Video of Wuxi JACK CNC Pipe Cutting Machine

Note: Here we pick up 6 videos, to reflect operation and powerful capability of various models Wuxi JACK CNC Pipe Flame Plasma Cutting Machine. For more videos of Wuxi JACK produced CNC Pipe Cutting Machine, please visit the thematic pages of:
1. CNC Pipe Intersection Cutting Machine;
2. Working videos of Wuxi JACK Flame Plasma CNC Pipe Cutting Machine

 

1 Start up flame cutting in Φ3,000mm diameter large pipe, during factory commissioning on Wuxi JACK 7 Axis Large CNC Pipe Flame Cutting Machine;

2 Close distance observance on finished holes cutting and beveling in Φ2000mm diameter large pipe, produced from Wuxi JACK CNC Pipe Plasma Flame Cutting Machine

3 Operating on Wuxi JACK Φ3000/12 7 Axis Large CNC Pipe Cutting Machine at American Customer Facility: Cutting a piece of Φ3000mm diameter tank;

4 Overall Appearance of Wuxi JACK Exported CNC-CP3000/12 7 Axis Large CNC Pipe Flame Cutting Machine at American Customer Facility;

5 Working staff have close monitor on cutting torch, during operation of Wuxi JACK 7 Axis Φ3000/12 Large CNC Pipe Cutting Machine, when cutting a piece of Φ3000mm diameter tank;

6 Ignition and flame cutting on a piece of Φ3000mm diameter large pipe, in Wuxi JACK CNC-CP-3000/9 7 Axis Large CNC Pipe Flame Cutting Machine, at American Texas Customer Facility

Customer Choices on Control Axis Configuration in Wuxi JACK CNC Pipe Cutting Machine

Significance of Selecting among: 3 Axis/ 5 Axis/ 6 Axis, and 7 Axis CNC Pipe Cutting Machine:

 

1) This is the 1st decision which should be made by customer, when purchase on CNC Pipe Flame Plasma Cutting Machine, that how many controlling axes is proper for control system of CNC Pipe Cutting Machine;
2) Based on diameter range of pipe, together with expected finished cutting kerf on pipes, control axis in CNC Pipe Flame Plasma Cutting Machine has below options of:

A. 3 Axis CNC Pipe Flame Plasma Cutting Machine:

1. Function: 3 Axis CNC Pipe Cutting Machine has the basic function of pipe and hole cutting in straight edge;

2. Cutting Torch and Pipe Degree of Freedom in 3 Axis CNC Pipe Cutting Machine:

During work, cutting torch moves in 2 axis and pipe rotates in 1 axis:
1) X Axis: Cutting torch moves leftward and rightward along pipe lengthways body, without slant angle tilting;
2) Z Axis: Cutting torch moves straight up and down, adaptable on varying diameters of pipe in the CNC Pipe Cutting Machine;
3) Y Axis: Pipe 0° ~ 360° infinite revolve, so that continuous cutting trace can be formed along periphery of pipe;

The X/Y/Z Axis indication in 3 Axis CNC Pipe Plasma Flame Cutting Machine:

 1 CNC Pipe Cutting Machine 11 2 3 Axis CNC Pipe Flame Plasma Cutting Machine 3
3. Applicable Pipes: 3 Axis CNC Pipe Cutting Machine is applied in small diameter and thin wall pipes: Such as Φ600mm to Φ660mm diameters, of 3 ~ 6mm pipe wall thickness.
 

B. 5 Axis CNC Pipe Cutting Machine:

1. Function of 5 Axis CNC Pipe Plasma Flame Cutting Machine:
 

1) As shown in the above 1st photo, 5 Axis CNC Pipe Cutting Machine is capable of ±45° cutting torch tilting together with infinite swiveling, so that oblique edge cutting kerf can be acquired;
2) This is especially useful for producing intersection connection between pipe branches, as shown in the above 2nd photo;

2. Controlling Axis in 5 Axis CNC Pipe Flame Plasma Cutting Machine:

As shown in the above 3rd photo, on the basis of X/Y/Z axis in 3 Axis CNC Pipe Cutting Machine, adding on:
1) The 4th A Axis for controlling cutting torch ±45° tilting along pipe axial direction;
2) The 5th B Axis for controlling cutting torch ±45° tilting along pipe radial direction;
Cutting Torch: Correspondingly, as shown in the above 4th photo, the cutting torch mechanism in 5 Axis CNC Pipe Cutting Machine has more degree of freedom: The linear motion together circular trace movement;

 

3. Applicable Workpieces for 5 Axis CNC Pipe Plasma Flame Cutting Machine:

5 Axis CNC Pipe Cutting Machine is used for cutting:
1) Small to medium diameters pipe;
2) With thin to medium level wall thickness;
3) The typical specifications of pipe are from Φ660mm to Φ1400mm diameters, with 3~50mm pipe wall thickness.

C. 6 Axis Large CNC Pipe Cutting Machine:

1. The 6th V Axis in 6 Axis Large CNC Pipe Flame Cutting Machine:
 

1) Function: The 6 Axis large CNC Pipe Cutting Machine has the similar function as 5 Axis CNC Pipe Cutting Machine;
2) The difference is, with increasement of pipe diameter and weight, it grows more difficult to revolve pipe effectively and smoothly;
3) V Axis: So, instead of pipe rotation, during cutting process, cutting torch can be moved along pipe radius direction. This is the 6th V axis of 6 Axis large CNC Pipe Cutting Machine, as shown in the above 1st sketch;

 

2. Applicable Workpieces for 6 Axis Large CNC Pipe Cutting Machine:

1) Pipe Specifications: 6 Axis large CNC Pipe Cutting Machine is usually applied to cut medium large diameter pipes: From Max. Φ1400mm to Φ2000mm pipes diameter, with 3 ~ 100mm pipe wall thickness;
2) Cutting Media: With pipe wall thickness increasement, Oxy-fuel flame cutting is more applicable than plasma cutting. This is the reason why, from 6 Axis large CNC Pipe Cutting Machine, the equipment is often called as large CNC Pipe Flame Cutting Machine;
3) The above 2nd and 3rd photos show working moment of Wuxi JACK 6 Axis large CNC Pipe Cutting Machine, from different angle views.

D. 7 Axis Large CNC Pipe Cutting Machine:

1. The 7th V Axis in 7 Axis Large CNC Pipe Flame Cutting Machine:
 

1) Function: 7 Axis large CNC Pipe Cutting Machine has the same function as 5 Axis and 6 Axis CNC Pipe Plasma Flame Cutting Machine;
2) The difference is, with further increasement of pipe diameter, only V axis cutting torch movement can not cover full range of large diameter pipes cutting;
3) W Axis: By this time, shown as below, the 7th W Axis should be introduced into the large CNC Pipe Cutting Machine, which is for controlling lateral movement of pipe supporting roller beds along pipe radial direction:

From left to right, effectiveness of W axis in 7th Axis Large CNC Pipe Flame Cutting Machine: (Fig.1)

Fig1 7 Axis CNC Pipe Cutting Machine

2. Applicable Working Parts for 7th Axis Large CNC Pipe Flame Cutting Machine:

1) Pipe Specifications: 7 Axis large CNC Pipe Cutting Machine is usually used to cut on large diameter pipes: From Max. Φ2500mm to Φ3000mm diameter, with 3~100mm pipe wall thickness;
2) The above 1st to 4th photos demonstrate on flame cutting on large pipes, at working site of Wuxi JACK 7 Axis large CNC Pipe Flame Cutting Machine.

Category and Main Parameters of Wuxi JACK CNC Pipe Cutting Machine

1. Classification on CNC Pipe Flame Plasma Cutting Machine:
 

CP Series CNC Pipe Cutting Machine has several ways of classification:
1) Based on control axis, it can be divided into 3/ 5 / 6 / 7 Axis CNC Pipe Cutting Machine;
2) Based on workpiece diameter, it can be divided into Φ600mm/ Φ660mm/ Φ1400mm/ Φ2000mm/ Φ2500mm/ Φ3000mm specifications CNC Pipe Cutting Machine...;
3) Based on mechanical structure of pipe fixture, it can be divided into chuck claw fixture style CNC Pipe Flame Plasma Cutting Machine, and friction roller style CNC Pipe Flame Plasma Cutting Machine.

 

2. Wuxi JACK CNC Pipe Cutting Machine can be Grouped into below 4 groups of:

1) CP3 Φ600mm ~ Φ660mm Chuck Claw Fixing 3 Axis CNC Pipe Flame Plasma Cutting Machine;
2) CP5 Φ600mm ~ Φ660mm Chuck Claw Fixing 5 Axis CNC Pipe Cutting Machine;
3) CP5 Φ660mm ~ Φ1400mm Friction Roller Type 5 Axis CNC Pipe Cutting Machine;

4) CP6/CP7 Φ2000mm ~ Φ3000mm Friction Roller Type 6 Axis/ 7 Axis Large CNC Pipe Flame Cutting Machine.

 

 

Navigation Bar on “Classification of CNC Pipe Cutting Machine”

CP3 Φ600/660 Chuck Claw 3 Axis CNC Pipe Cutting Machine

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1. Background and Usage of Small 3 Axis CNC Pipe Flame Plasma Cutting Machine:
 

1) Significance: The model CNC-CP3-600/660 is the earliest product in CP series CNC Pipe Cutting Machine. It can be viewed as starting point with basic configuration and function in product family of CNC Pipe Flame Plasma Cutting Machine;
2) Feature: This basic model CNC Pipe Cutting Machine has the lowest quotation/ running cost and simplest operation;
3) Workpieces: It is for cutting off small to small medium pipes, and cut holes of straight edge into pipes;
4) Max. pipe length of pipe can be designated by customer.

 

2. Technical Parameters of CP3 Φ600/660 Chuck Claw 3 Axis CNC Pipe Cutting Machine:

  Model of
 3 Axis CNC Pipe Cutting Machine
 CP3-600/ L
 CP3-660/ L
 Suitable Diameter Range of Pipe  80 ~ 600/ 660 (mm)
  Suitable Max. Length of Pipe  6000/ 9000/ 12000 mm
  Pipe Wall Thickness Range  6~100 mm for flame cutting;
 3 ~ 25mm for plasma cutting
 Suitable Cutting Speed of
 Flame and Plasma
 200∼800mm/min. for flame cutting;
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
  CNC Control Axis
  3 Axis of X/Y/Z:
X Axis: Cutting torch positioning along pipe longitudinal;
Y Axis: For controlling pipe rotation;
Z Axis: Cutting torch along pipe radius

CP5 Φ600/660 Chuck Claw CNC Pipe Plasma Flame Cutting Machine

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1. Application of Small 5 Axis CNC Pipe Plasma Flame Cutting Machine:
 

1) Importance: This model has the widest application in small diameter range pipe of CNC Pipe Cutting Machine;
2) Strong Capability: With adding on A axis and B axis, the Φ600/660 5 Axis CNC Pipe Plasma Flame Cutting Machine can cut out slant edges;
3) Pipe Fixture: Due to its small diameter of pipe, the fixture is in the structure of 3 claw chuck.

 

2. Technical Parameters of CP5 Φ600/660 Chuck Claw 5 Axis CNC Pipe Flame Plasma Cutting Machine:

  Model of
 5 Axis CNC Pipe Cutting Machine
 CP5- 600 / L
 CP5- 660 / L
 Fitting Diameter Range of Workpiece 48/  80 ~ 600/660 (mm)
  Fitting Max. Length of Pipe  6000/ 9000/ 12000 mm
  Pipe Wall Thickness Range  6~100 mm for flame cutting;
 3 ~ 25mm for plasma cutting
  Valid Cutting Speed   200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
  Valid CNC Control Axis
  5 Axis of X/Y/Z/A/B
X Axis: For cutting torch along pipe length
Y Axis: For pipe rotation;
Z Axis: For cutting torch vertical position;
A Axis: For tilting cutting torch along pipe radius;
B Axis: For tilting cutting torch along pipe length

CP5 Φ660/ 1400 Friction Roller 5 Axis CNC Pipe Cutting Machine

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1. Characteristic and Function of CP5 Φ660/1400 Friction Roller Support 5 Axis CNC Pipe Cutting Machine:
 

1) When to Use: When diameter of pipes grows to the scope of Φ660mm~ Φ1400mm, and hence increasement of pipe wall thickness (Usually 20mm ~ 50mm), 5 Axis CNC Pipe Cutting Machine becomes best solution for customers;
2) Applicable Pipe Holder: Meanwhile, due to its larger diameter of pipe which is not fitting for to be held in chuck claws, friction rollers supporting brackets are more suitable for this specifications of CNC Pipe Cutting Machine.

 

 

2. Technical Parameters of CP5 Φ660/1400 Friction Roller Support 5 Axis CNC Pipe Cutting Machine:

  Model of
 5 Axis CNC Pipe Cutting Machine
 CP5 - 660 / L
 CP5 - 1400 / L
  Applicable Workpiece Diameter Range  48/ 300 ~ 660/ 1400 (mm)
 Applicable Max. Length of Workpiece  6000/ 9000/ 12000 mm
 Pipe Wall Thickness Range  6~100 mm for flame cutting;
3 ~ 25mm for plasma cutting
 Applicable Thermal Gas Cutting Speed  200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
 CNC Control Axis
 5 Axis of X/Y/Z/A/B
X Axis: For cutting torch movement along pipe longitudinal direction;
Y Axis: For controlling pipe CW/CCW rotation;
Z Axis: For managing cutting torch elevation;
A Axis: For tilting cutting torch along pipe radius;
B Axis: For tilting cutting torch along pipe longitudinal direction

CP6/CP7 Φ2000~3000 Friction Roller 6/7 Axis Large CNC Pipe Cutting Machine

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1. Specialty and Operation of CP6/CP7 Φ2000~3000mm Friction Roller Support 6/7 Axis Large CNC Pipe Flame Cutting Machine:
 

1) Applicable Pipe Diameters: When diameter of workpiece is from Φ2000mm to larger: Φ2500mm, and Φ3000mm, the 6th V axis and 7th W axis should be introduced to Large CNC Pipe Cutting Machine;
2) Technical Feature: In 7 Axis large CNC Pipe Flame Cutting Machine, for enforcement of the 7th W axis, one row of friction rollers is stationary style, and the other row is movable under motor drive.

 

 

2. Technical Parameters of CP6/CP7 Φ2000~3000 Friction Roller 6/7 Axis Large CNC Pipe Cutting Machine:

  Model of 6/7 Axis Large CNC Pipe Cutting Machine  CP6 - 2000 / L
CP7 - 2500 / L
 CP7 - 3000 / L
  Applicable Workpiece Diameter Range  400/ 500/ 600 ~
 2000/ 2500/ 3000 (mm)
 Applicable Max. Length of Workpiece  6000/ 9000/ 12000/ 15000
 mm
 Pipe Wall Thickness Range  6~100 mm for flame cutting;
3 ~ 25mm for plasma cutting
 Applicable Thermal Gas Cutting Speed  200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
 Applicable CNC Control Axis  7 Axis of X/Y/Z/A/B/V/W
X Axis: For cutting torch movement along pipe longitudinal;
Y Axis: For managing workpiece revolving;
Z Axis: For lifting and lowering down cutting torch;
A Axis: For tilting cutting torch along workpiece radius;
B Axis: For tilting cutting torch along pipe longitudinal;
V Axis: For moving cutting torch along workpiece radius;
W Axis: For moving pipe supporting rollers along transverse

Related Equipment of CNC Pipe Cutting Machine

As 1st operation equipment focusing on pipe /tube / tanks, the main related equipment with CP series CNC Pipe Flame Plasma Cutting Machine are:
1. Pipe Welding Rotator: For fabricating finished pipe with circumferential and longitudinal seam welding;
2. CNC Pipe Beam End Face Milling Machine: For polishing on end face of pipes after fabrication;
3. CNC Plate Cutting Machine: The workpiece is changed from 3 dimensional pipe to 2 dimensional plate, which reduce quantity of control axis accordingly.

 

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