1 Sheet Metal Steel Edge Milling Machine 6

Wuxi JACK Edge Milling Machine, 

the Top Grade in Industry!

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The Usage and Application of Edge Milling Machine

 

1. Why Customer Need Edge Milling Machine?

1) XBJ, SXBJ and FXBJ series Sheet Plate Edge Milling Machine, the other name is Plate Beveling Machine or End Milling Machine, is a welding auxiliary equipment with high efficiency and precision, for making beveling on upper and lower edges of workpiece sheet metal plates with consistent performance;
2) Utilizing the unique high power milling head of 7.5kW, 9kW and 11kW, the Wuxi JACK Edge Milling Machine can make welding grooves of U/ V/ X types, straight edge, and any other designated chamfers such as round shape, on both upper and lower edges of metal plates; 

3) Finished U shape round groove produced from Wuxi JACK sheet plate Edge Milling Machine: (Fig.1

Fig1 Sheet Metal Steel Plate Edge Milling Machine 76
 

4) Working moment of Wuxi JACK Double Heads Long Stroke Edge Milling Machine(Fig.2)

 
Fig2 Sheet Metal Steel Plate Edge Milling Machine 115
 

2. What are Superiorities and Leading Edges of Wuxi JACK Edge Milling Machine?

 1) Over the past 15 years, as leading producer in industry, Wuxi JACK has successfully delivered over 800 sets of high standard Edge Milling Machine of various specifications for customers both in China and Overseas market, in full line of models and configurations;
 2) Many useful functions of sheet plate Edge Milling Machine, such as automatic working hydraulic drive workpiece pushing and pulling system, milling head tilting angle HMI with control… Are all unique configurations of Wuxi JACK Edge Milling Machine, and highly accepted by customers. Please check the subsequent segments for detail;
 3) We have rich experience and strong capability in delivering first class superior quality Edge Milling Machine of various standard models and tailor made ones, and have gained word of mouth from worldwide customers;
 4) For quick understanding, please visit slides: “Advantages of Wuxi JACK Edge Milling Machine”.

 

Now, let us begin on the interesting tour on observing the 

Wuxi JACK Edge Milling Machine.

The Variety of Wuxi JACK Edge Milling Machine Produced for Worldwide Customers

Points of Attention on Selecting Edge Milling Machine

The Finished Welding Grooves on Top/ Straight / Bottom edges of Wuxi JACK Edge Milling Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1- Sheet Metal Steel Plate Edge Milling Machine 14
2- Sheet Metal Steel Plate Edge Milling Machine 24
3- Sheet Metal Steel Plate Edge Milling Machine 12
4- Sheet Metal Steel Plate Edge Milling Machine 81
5- Sheet Metal Steel Plate Edge Milling Machine 91
6- Sheet Metal Steel Plate Edge Milling Machine 15

The Working Moment of Wuxi JACK Edge Milling Machine

Wuxi JACK Edge Milling Machine Working Video

Validate on Hydraulic Drive Clamping Jacks in SXBJ-125 Sheet Plate Edge Milling Machine at Wuxi JACK Workshop

Workshop Commissioning on a set of SXBJ-9 Edge Milling Machine Exported to Malaysia at Wuxi JACK Facility

Edge Beveling and Working Speed Real Time Display during Workshop Commissioning on a set of SXBJ-125 Edge Milling Machine at Wuxi JACK Facility

Quick View a set of Wuxi JACK SXBJ-12 Sheet Plate Edge Milling Machine at India Customer Site

Quick View on the 2 sets of milling heads and moving carriages, its driving motors, and HMI in control board doors, of Wuxi JACK Edge Milling Machine

Wuxi JACK Large Size Outdoors Running SXBJ-16 Double Heads Edge Milling Machine in Working at Customer site

What Are Exciting Functions of Wuxi JACK Edge Milling Machine? 

1. With two decades hard working, Wuxi JACK has set up a mature and fluent running system in the value chain of Order to Delivery loop, for delivering top grade End Milling Machine (Plate Beveling Machine) for customers;
2. Starting from all the standard configurations and functions general in industry, over the years Wuxi JACK has developed series of unique and powerful functions in our Edge Milling Machine. Which, not only forms differentiation of Wuxi JACK Edge Milling Machine (Plate Beveling Machine) in the market, but more importantly, make our Edge Milling Machine (Plate Beveling Machine) creating more profits for customers;
3. Here, let us just pick up a few of Wuxi JACK competitive edge advantages for exhibition as below. For more powerful and unique capabilities of Wuxi JACK Edge Milling Machine, please pay a visit to the product web pages of “General Purpose Edge Milling Machine”, and “Advanced Configuration Edge Milling Machine”, and “Double Heads Long Stroke Edge Milling Machine”, and “View More” button at the end of each segment in this web page, on viewing product family of the Edge Milling Machine (Plate Beveling Machine).

1. Hydraulic Drive Workpiece Automatic Loading and Unloading System in Wuxi JACK Edge Milling Machine:

Why is Hydraulic Drive Workpiece Handling System So Useful for Customers to Operate the Edge Milling Machine?

This is the unique feature with Edge Milling Machine produced by Wuxi JACK, and welcomed by customers worldwide:

1) Eliminate Hidden Risk: The reason on introducing this unit into End Milling Machine (Plate Beveling machine) is: As we know, carbon steel plate to be beveled usually has large size and heavy weight, which not only needs several people working together for its moving, but also is toilful and dangerous to be pushed into and pulled out of the Edge Milling Machine by manual job;
2) Safe, Reliable and High Efficiency: Now, with this powerful hydraulic drive workpiece pushing and pulling system, all the material handling into and out of the Wuxi JACK Edge Milling Machine can be completed automatically with oil cylinder drive;
3) Benefit for Customers: This can not only make operation of Edge Milling Machine labor saving, reduces non value added job of supplementary job, but also eliminates the biggest safety hidden risk during running of the End Milling Machine (Plate Beveling Machine).

2. Conveniently Set Up Precise Target Finished Beveling Angle in Wuxi JACK Edge Milling Machine:

Why this function of HMI setting making operation process control of Edge Milling Machine much more better?
 

You bet, this is the second exclusive and powerful capability of Wuxi JACK Sheet Plate Edge Milling Machine (Plate Beveling Machine). Why it matters? 

1) Milling Angle: During working of the End Milling Machine (Plate Beveling Machine), tilting angle of milling head determines finished beveling angle on edge of workpiece: 0° ~ +45°, 0° ~ +80°, -45° ~ 0°, -45° ~ +45°… You name it;
2) Easy Management: By way of touch screen on HMI (Human machine interface) installed in the door of Edge Milling Machine control board, just key in the target tilting angle, the milling head will be swinged to the set angular position automatically under motor drive;
3) Real Time Display: Meanwhile, there is digital display meter on the top of milling head, instantly showing the real time angular position of milling head during its entire tilting process. This gives the intuitive control on End Milling Machine working process;

4) Value for Customers: All of these functions give the most convenient and the highest degree of precision process control on operation of the sheet plate Edge Milling Machine. Comparatively, the traditional manual job of turning the milling head before beveling step, checking it by eye, which is not only time consuming, but also inaccurate, can be replaced and upgraded into this advanced job in Wuxi JACK Edge Milling Machine (Plate Beveling Machine).

What Are The Types of Wuxi JACK Edge Milling Machine?

Due to wide variations and extensive application of Sheet Plate Edge Milling Machine (Plate Beveling Machine), there are dozens of models in different configurations. You can visit product family of Edge Milling Machine for checking every one product of this large specie;
Based on quantity of milling head installed in a set of Edge Milling Machine, all of these models can be classified into three main sub groups of:
1) XBJ series Single Head Edge Milling Machine;
2) SXBJ series Double Heads Edge Milling Machine;
3) FXBJ/ GFXBJ series Four Heads Edge Milling Machine.
 
Below are general introduction and technical specifications of Wuxi JACK Plate Edge Milling Machine.

Navigation Bar on “The Types of Sheet Plate Edge Milling Machine”

1. XBJ Series Single Head Edge Milling Machine

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1. The Application Characteristics of Single Head Sheet Plate Edge Milling Machine:

1) The lefthand 1st and 2nd photos show the installation orientation of milling head in single head End Milling Machine, which is designed for making beveling in upper and straight edges of sheet metal plates;
2) The lefthand 3rd photo show a piece of finished working piece delivered from single head Sheet Plate Edge Milling Machine. As you can find from it, it has upper edge bevel and straight side bevel;
3) Typical models of single head Plate Beveling Machine are XBJ-3, XBJ-4, XBJ-6, XBJ-9, and special made XBJ-16.

 

2. Technical Parameters of XBJ Series Single Head Sheet Plate Edge Milling Machine:

  Model of Single Head
 Edge Milling Machine
 XBJ-(3~ 9), or any
 designated stroke within the range
 Type of Chamfer Made  Straight side and Up edge
  Max. Valid Edge Milling Length of
 
Edge Milling Machine
 3,000mm ~ 9,000 mm;
 Any half meter is available. For
 example, XBJ-065 for 6500mm
  Power, rpm and Quantity of Milling
 Head
 7.5 kW, 1440rpm, 1 set
  Hydraulic Motor Power   5.5 kW
  Spindle rpm of Edge Milling Head   75 ~ 420 r/min., 6 grades, changed by turning speed lever
  Applicable Plate Thickness   6 ~ 50mm.
Special thickness is available
 Spindle Stroke  100 mm
 Milling Angle Range   Standard range is 0° ~ + 45°;
 Special range is available
  Edge Milling Speed   150 ~ 1000 mm/min.
 Idle High Speed of Milling Head  Constant 4000 mm/min.
 Quantity of Hydraulic Jacks in
 Plate End Milling Head
 6~15 pieces (Depending on
 Max. edge milling stroke)
 Worktable Length  (6~ 12) m (Depending on
 Max. edge milling stroke)
 Applicable Diameter of Facer Blade  D=Ø125 ~ Ø320mm (Ø200mm for delivery)

2. SXBJ Series Double Heads Edge Milling Machine

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1. The Application Characteristics of Double Heads Sheet Plate Edge Milling Machine:

1) In one set of Double Heads Plate End Milling Machine, there are 2 sets of milling carriages installed, as shown in the righthand 1st photo;
2) The installation orientations of two milling heads are different: One is same as that of the single head Edge Milling Machine as shown above; The second one is shown in the righthand 2nd photo, for making lower edge beveling;
3) The typical finished workpiece output from double heads Plate Beveling Machine is shown in righthand 3rd photo. There are upper bevel, straight bevel, and lower bevel made on this piece of steel plate;
4) Typical models of double heads Edge Milling Machine are SXBJ-3, SXBJ-4, SXBJ-5, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16, and SXBJ-18.

 

2. Technical Parameters of SXBJ Series Double Heads Sheet Plate Edge Milling Machine:

  Model of Doubles Heads
 Edge Milling Machine
 SXBJ-(3~ 18), or any
 designated stroke within the range
 Type of Chamfer Made  Upper, Lower and or Straight
  Max. Valid Edge Milling Length of
 
Edge Milling Machine
 3,000mm ~ 18,000 mm;
 Any half meter is available.
 For example, 6500mm
  Power, rpm and Quantity of Milling
 Head
 7.5 kW, 1440rpm, 2 sets
  Hydraulic Motor Power   5.5 kW
  Spindle rpm of Edge Milling Head   75 ~ 420 r/min., 6 grades,  changed by turning speed lever
  Applicable Plate Thickness   6 ~ 100mm. Special thickness is available. 
 Spindle Stroke  100 mm
 Milling Angle for Top and Bottom Head   Standard range is One Head
 0° ~ + 45° and One Head
 -45° ~ 0°;
 Special range is available
  Edge Milling Speed   150 ~ 1000 mm/min.
 High Speed of Idle  4000 mm/min.
 Quantity of Hydraulic Jacks  8~30 pieces (Depending on
 edge milling stroke)
 Worktable Length  (9~ 24) m (Depending on
 edge milling stroke)
 Applicable Diameter of Facer Plate  D=Ø125 ~ Ø320mm (Ø200mm for delivery)

3. FXBJ/GFXBJ Series Four to Five Heads Heavy Duty Edge Milling Machine

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1. The Application Characteristics of Four to Five Heads Sheet Plate Edge Milling Machine:

1) As shown in lefthand photos, this is for making upper and lower bevels on super large steel plates (Up to 23m length and 100mm thickness) in high efficiency;

2) As shown in the 2nd photo, there are 2 sets of 11kW milling head distributed at both sides of the Edge Milling Machine working table (Totally 4 sets of the milling carriage), and in optional condition, the 5th set of 7.5kW milling head at lateral side, for edge beveling on lateral side of steel plates;
3) Typical models of double heads Plate Beveling Machine are GFXBJ-20, GFXBJ-21, and GFXBJ-23.

 

2. Technical Parameters of Four Head Sheet Plate Edge Milling Machine:

  Model of Four Head
 Edge Milling Machine
 FXBJ-21/ 22/ 23
  Max. Valid Edge Milling Length  21,000mm ~ 23,000 mm
 Max. Valid Edge Milling Width  3,000mm ~ 4,000 mm
 Moving Stroke of Longitudinal
 Pressing Beam
 1~ 1.2 m
 Power and rpm of Lengthways
 Milling Head
 11 kW, 715 rpm, MU-9S
  Specification of Lateral Facing Head
 (Optional)
 7.5 kW, fixed 0°, TX-40, 6
 grades by handwheel
  Hydraulic Motor Power of
 
Edge Milling Machine
  7.5 kW
  Milling Head Quantity   4 sets + 1 set
 Spindle rpm of Edge Milling Head  65 ~ 715 r/min., 9 grades by
 handwheel
  Applicable Plate Thickness   6 ~ 80mm/ 100mm
 Milling Angle for Top and Bottom Head   0° ~ 85°; -45° ~ 0°
  Edge Milling Speed   300 ~ 3000 mm/min.
 Lateral Facing Speed (Optional)  130 ~ 800 mm/min. Stepless
 Quantity of Hydraulic Jacks  33 ~ 39 pieces
 Edge Milling Machine Overall
 Dimension
 30m Length x 9m Width x
 4.2m Height

Application Range and Related Equipment of Sheet Plate Edge Milling Machine

1. Where can you Find Edge Milling Machine in Working?

1) As a basic and general purpose machining equipment for making beveling on edge of sheet metal plate, especially carbon steel plate, sheet plate Edge Milling Machine (Plate Beveling Machine) is widely used across industries which have process technology step of steel plates fabrication;

2) From Machinery Industry, to Civil Engineering projects such as Bridge Construction, Electricity Power Plant, Oil Field, Petro Chemical, Vehicle Industry, Port Machinery, Pressure Vessel, Shipbuilding, etc. At all the working facilities of these industries, you can find the busy working of Edge Milling Machine in wide variations;

 

2. The Counterpart of Edge Milling Machine (Plate Beveling Machine) in Use:

There are two other types of products produced by Wuxi JACK, which have the similar function of making welding grooves on edges of sheet metal plate:
1) GD models Hobbing Cutter, this is for making welding groove on small size sheet metal plate: 

Wuxi JACK GD20 Hobbing Cutter (Rolling Shear Machine) (Fig.1)

2 Hobbing Cutter Small Edge Milling Machine
2) Flame Triple Plate Cutting Machine, which makes welding groove in the different working mode of flame cutting, instead of high speed machining operation adopted in the Edge Milling Machine (Plate Beveling Machine). 

Wuxi JACK CNC-CG5000 Triple Flame Cutting Machine at Customer Site: (Fig.2)

5- Flame Triple Plate Cutting Machine

 

3. Deployment of Edge Milling Machine (Plate Beveling Machine):

1) Same as CNC Strip Plate Cutting Machine, as a kind of First Operation Equipment, Edge Milling Machine is usually deployed at beginning of production line, for cutting and chamfering on edges of raw material steel plates. For example, H Beam Production Line, BOX Beam Production Line, T Beam Production Line, and or Special Welding Machine;
2) When deployed in these steel structure production lines, considering the specialty of the corresponding process step, Wuxi JACK develops a kind of End Milling Machine (Plate Beveling Machine) specifically applicable for working site of automatic production lines;
3) Besides, End Milling Machine is often applied as pre-machining equipment ahead of some next step of production machines. For example, Plate Butt Joint Welding Machine for producing larger size of steel plate, or Welding Manipulator and Welding Rotator, for performing circumferential welding on barrels;
4) The above mentioned Edge Milling Machine related equipment are also superior products of Wuxi JACK.
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FAQ for Your Interest on Edge Milling Machine

  • Q 如何制造板边缘铣削过程更高效,精确灵活?

    A 板边缘铣床是钢结构和船舶建筑行业的常用设备。其使用是将板边缘铣削成各种尺寸和/或类型的斜面/倒角,以便于以下操作(例如,焊接)。

    由于其广泛的应用,提高铣削精度和效率是机器制造商的关键目标。为此目的,我们改进了机器设计以更好的水平:不同于5.5kW和工业焊接铁路的一般使用的铣头,采用7.5kW和高精度滚珠轴承线性导轨的铣头,更高效而且质量更好,同时保持与其他机器制造商相同的机器价格。

    我们的板边缘铣床在市场上的性能方面取得了领先地位,并从客户中获得了嘴巴的话语。

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