Wuxi JACK Steel Plate Butt Joint Welding Machine, Joining Sheet Metals Most Reliably!

A. What can Steel Plate Butt Joint Welding Machine do for Customers:
 

1) The other names include Flat Butt Welding Machine, and Plate Flat Butt Welder, is for performing flat butt joining welding on 2 pieces of steel plates, by means of SAW submerged arc welding, so that a piece of longer and larger steel plate can be got;

2) A piece of longer steel plate joint from 2 pieces of shorter steel plates, delivered from Wuxi JACK MP20 Steel Plate Butt Joint Welding Machine: (Fig.1)

B. Huge Benefit of Wuxi JACK Steel Plate Butt Joint Welding Machine:

1. Improvement on Plate Joining Operation from Wuxi JACK Flat Butt Welding Machine:

1) Simplifies process technology on steel plates joining;
2) Reduces 50% cycle time on steel plates joining;
3) Relieve operators from dangerous and hard jobs of steel plates 180° flipping;
4) Reduce number of operators from 2 people to 1 people;

2. Original Way of Plate Joining without Plate Flat Butt Welder:

Without the Plate Flat Butt Welding Machine, joining any two pieces of steel plate involves below steps:
1) First carry out SAW welding on one side of the 2 pieces of steel plate;
2) 180° overturning the half-finished joint plate: This is time consuming step, embedded with potential safety risk, involving 2 operators working together;
3) Implement SAW welding on the opposing sides of the 2 pieces of steel plate;
4) Implement carbon arc gouging on finished joint steel plate;

3. Improved Plate Joining Operation from Steel Plate Butt Joint Welding Machine:

Now, with powerful and efficient work of Plate Flat Butt Welding Machine,
1) One Time Going Through: The 2 pieces of steel plate can be beveled and joint with its passing through the Flat Butt Welder equipment, without the necessity of 180° flipping;
2) Only one side of SAW welding is necessary;
3) Only 1 operator is needed to complete the entire operation;
4) Cycle time is only 50% of original,
Delivering consistent and controllable joint seam quality from the Steel Plate Butt Joint Welding Machine;

4. Welding seam on the finished joint plate from Wuxi JACK MP series Steel Plate Butt Joint Welding Machine: (Fig.2)

5) Validated welding process control parameters (Welding Current/ Voltage/ Speed) and finished joint seam, acquired from Wuxi JACK Plate Flat Butt Welding Machine: (Fig.3)

C. Technical Leading Edge of Wuxi JACK Steel Plate Butt Joint Welding Machine:

1. Technical Know How: One of the core technologies applied in Wuxi JACK steel plate Flat Butt Welding Machine is “Melt-Thru”, which implies “Single side welding and double sides welding seam forming”;
2. This is Wuxi JACK patent technology accredited in 2016, being applied in MP series Steel Plate Butt Joint Welding Machine;
3. Detailed technical introduction on “Melt-Thru” in the steel plate Flat Butt Welder, is available in the product page of “Flat Butt Welding Machine”;

Melt-Thru technique being applied in Wuxi JACK steel plate Flat Butt Welding Machine: (Fig.4)

4. Summary on this featured product is demonstrated in report slides “The Powerful Wuxi JACK Steel Plate Butt Joint Welding Machine”.

The lefthand scrolling photos: Working cells/ elements/ finished workpieces delivered from Wuxi JACK Flat Butt Welding Machine

1. Making Welding Groove in Steel Plate Flat Butt Welding Machine:

1) Necessity: For steel plates with thickness higher than 15mm, welding grooves needs to be made on its edges before joint welding, to get ideal joining effect;

2) This can be made with the triple flame cutting system, installed at incoming side of steel Plate Butt Joint Machine gantry beam;
 

2. Critical: Melt-Thru Welding Unit in Sheet Steel Plate Butt Joint Machine:

1) Importance: This is the central working element in Steel Plate Butt Joint Welding Machine, fulfilling superior quality single side plate joining;
2) Welding Modes: Based on thickness of steel plates for joining, it can be either large current SAW submerged arc welding, or smaller current CO₂ gas shielded welding;
 

3. Supplementary Function Units in Sheet Steel Plate Butt Joint Machine:

1) These include all the supporting function cells equipped in the Plate Flat Butt Welding Machine:
2) Such as: Welding power supply/ hydraulic system for steel plates clamp/ Cooling water recycling and refilling tank/ SAW welding flux recycling system, etc.

Wuxi JACK Patent Melt-Thru Technology in MP Series Flat Butt Welding Machine:

1. Copper Block Pad in Central Welding Unit of Steel Plate Butt Joint Machine:
 

1) The 1^st Photo: Copper has good thermal conductivity, which can dissipate heating generated during SAW quickly;
2) As shown in this photo, there are 2 arrays of through holes, machined at lateral sides of the copper pads;
3) Through these through holes, water tubes go through internal side of the copper pads, forming a closed loop circulation;
4) During melt thru butt welding in the Plate Butt Joint Welding Machine, running water flows inside the water tubes, quickly taking away welding heat;

2. Hydraulic Drive Clamping Blocks for Tightening Steel Plates Firmly in Flat Butt Welding Machine:

1) The 2^nd Photo: This photo reflects on the next step in assembly of melt thru welding unit, in the steel Flat Butt Welding Machine:
2) The black color block right above the copper pads, is used for pressing tightly steel plates to be joint, in the MP models Plate Butt Joint Machine;
3) There are grounding cables assembled onto these pressing blocks;

3. Overall View on Assembled Melt Thru Welding Unit in Wuxi JACK Steel Plate Butt Joint Welding Machine:

1) The 3^rd Photo gives overall view on welding working table in the Flat Butt Welding Machine;
2) During butt welding in the Flat Butt Welder, the 2 pieces of steel plates will be positioner here, and welding torch move right above joint seam;
3) The flat black color grounding cable has larger contact area than conventional round shape;

4. Finished Joint Plate and Welding Seam from Wuxi JACK Steel Plate Butt Joint Machine:

1) The 4^th Photo is on a piece of finished joint plate and welding seam, produced from melt through submerged arc welding, in Wuxi JACK Plate Butt Joint Welding Machine;
2) More information on this unique working unit of Wuxi JACK, is introduced in product Water Cool SAW MP20 Plate Butt Joint Welding Machine.

1. Models and Structure of MP Steel Plate Flat Butt Welding Machine:

a) There is only one type of Steel Plate Butt Joint Welding Machine, with stationary mechanical main frame, incorporating both beveling and joint welding function units;
b) Difference among models of Flat Butt Welding Machine lies in below three aspects:

1) Max. Valid Joint Welding Seam Width available from the Steel Plate Butt Joint Machine:

a) Range: From the smallest specification 2000mm (MP20) to the largest specification 5000mm (MP50) Flat Butt Welder;
b) Tailor Made: Any max. metal plate width within this range (2000mm to 5000mm) is available for being special made into steel Plate Butt Joint Welding Machine;
c) Variation: Usually model of the Flat Butt Welder differs on 500mm interval;

2) Available Welding Modes in the Steel Plate Butt Joint Machine:

a) SAW: For joining medium to large thickness (8mm~ 40mm) steel plates, it should be SAW (Submerged arc welding) in the Flat Butt Welder;
b) SAW takes mainstream application in the melt-thru welding mode of the MP models Flat Butt Welding Machine;
c) Joining small thickness plate: As complement, there is small welding current CO₂ GMAW for joining small thickness (3mm ~ 8mm) steel plates in Flat Butt Welding Machine. This takes supplementary position in application of the steel Plate Butt Joint Machine;

3) Optional Triple Flame Cutting for Selection in the Steel Plate Butt Joint Machine:

a) When Applicable: If steel plates thickness in the range of 15mm to 40mm, slant edge beveling should be made on edge of steel plate, ahead of melt-thru joint welding in the Flat Butt Welding Machine;
b) Reason on Beveling: This is for getting fully penetration welding effect on medium to thickness sheet metal plate;
c) Beveling Way: For application of steel Plate Butt Joint Welding Machine, beveling can be acquired either with flame triple cutting, or mechanical Edge Milling Machine;
d) Recommended Configuration: For the purpose of compact layout and flexible operation, majority applying cases have this optional flame triple cutting unit equipped in the Flat Butt Welder, installed at the incoming side of Plate Butt Joint Machine mechanical main frame.

2. Standard Models and Technical Parameters of MP Series Steel Plate Butt Joint Welding Machine:

2) Below are technical parameters of Wuxi JACK MP20~ MP50 steel Plate Butt Joint Welding Machine: